Clicker die-cutting machines are widely used in industries that require precise cutting of various non-metallic materials like leather, fabric, foam, rubber, paper, plastic, and more. While specific models will have unique features, here are the common specifications you'll find for a clicker die-cutting machine:
I. Core Functionality & Performance:
Cutting Force/Tonnage: This is a crucial specification, indicating the maximum pressure the machine can exert. Common ranges include:
Small (Manual/Benchtop): 5-8 tons
Medium (Swing Arm): 8-25 tons
Large (Traveling Head/Full Head): 25-80 tons or more (for heavy-duty applications)
Cutting Area/Bed Size: The dimensions of the work surface where the material and die are placed. This varies greatly depending on the machine type and intended use. Examples include:
Small: 12" x 12" (approx. 300 x 300 mm)
Medium: 20" x 20", 20" x 40" (approx. 500 x 500 mm to 500 x 1000 mm)
Large: 60" x 20", 80" x 30" (approx. 1500 x 500 mm to 2000 x 750 mm)
Cutting Head Area: The size of the actual cutting head that applies the pressure.
Stroke/Cutting Travel: The distance the cutting head moves down to make a cut. Typically around 70-90mm or more.
Maximum Material Thickness: The thickest material the machine can cut (e.g., up to 0.5" or 12.7mm for leather).
Cutting Speed/Cycle Time: How quickly a cut can be made (e.g., in less than three seconds).
Control System:
Manual/Push Button: Basic models.
PLC Control: Programmable Logic Controller for automated and precise operation.
Human Machine Interface (HMI): For more advanced control and user interaction.
Computerized: Yes/No, indicating if it has computer integration.
Automatic Grade:
Automatic: Fully automated operation once set up.
Semi-Automatic: Requires some manual input (e.g., material feeding).
Manual: Operator-driven for all steps.
II. Construction & Mechanical Aspects:
Material: Often constructed from durable materials like mild steel or ductile cast iron for stability and longevity.
Weight: Can vary significantly based on size and capacity, from around 260 lbs (118 kg) for smaller models to 1400 kg (over 3000 lbs) for heavy-duty machines.
Dimensions (LWH): Overall size of the machine.
Hydraulic System: Many clicker presses are hydraulic, ensuring consistent cutting force.
Hydraulic Oil Capacity: (e.g., 80 Liters)
Hydraulic Valve Pump: Brand of components used (e.g., Yuken).
Motor Power: (e.g., 1.1 kW, 1.5 kW, 3 HP).
Dynamic Braking System: For optimized energy consumption and effective braking.
Energy-Saving Features: Designed to consume less power.
Moving Parts: Often designed with hardened steel and self-lubricating components for durability and low maintenance.
III. Power & Operation:
Voltage: Common operating voltages include 230V, 415V, or 440V (three-phase). Some smaller air-operated machines may not require electricity.
Operating Pressure (for air-operated machines): (e.g., 80-110 PSI)
Safety Features:
Dual Safety Palm Buttons: Requires both hands to activate for operator safety.
Safety Guards: To protect operators from moving parts.
Overload Protection: Prevents damage from exceeding machine capacity.
Emergency Stop Button: For immediate shutdown.
IV. Other Important Considerations:
Applications: What materials and industries the machine is suitable for (e.g., leather goods, footwear, gaskets, automotive, textiles, packaging).
Type of Press:
Swing Arm Clicker Press: Common for smaller to medium-sized applications, with a rotating cutting head for easy material placement.
Travel Head Clicker Press: The cutting head moves across the material, ideal for wider or rolled goods.
Full Head Press: Covers the entire cutting area, suitable for heavy-duty jobs.
C-Frame Type: Design of the machine's frame.
Die Compatibility: The types of cutting dies it can use (e.g., steel rule dies, solid milled clicker dies).
Maintenance Requirements: Lubrication, cleaning, inspection of hydraulic and electrical components.
Warranty & Support: Typically a one-year warranty on parts and labor.
Customization: Many manufacturers offer custom specifications based on customer needs.
When looking for a clicker die-cutting machine, it's essential to consider your specific application, the materials you'll be cutting, the required production volume, and your budget to select the machine with the appropriate specifications.