Clicker die-cutting machines are widely used in industries like shoemaking, leather goods, textiles, gaskets, and packaging for precisely cutting various materials. The specifications can vary significantly depending on the model, manufacturer, and intended application (e.g., manual, semi-automatic, or automatic). However, here's a general overview of common specifications you might find:
I. General Characteristics & Performance:
Type:
Swing Arm Clicker Press: Most common type, where a swing arm moves over a fixed cutting bed.
Travel Head Clicker Press: The cutting head itself moves along a rail over the material, offering larger cutting areas.
Beam Press (Full Beam Cutting Press): Features a large, fixed cutting beam that covers the entire working area for single, high-pressure cuts.
Hydraulic vs. Air-operated (Pneumatic): Hydraulic machines use fluid pressure for higher cutting force, while air-operated machines use compressed air, often for lighter applications and simpler maintenance.
Automatic Grade:
Manual: Operator manually positions material and die.
Semi-Automatic: Some automated functions like stroke adjustment, but still requires operator intervention.
Automatic: Often includes PLC control, automatic feeding systems, and other features for high-volume production.
Control System:
PLC Control (Programmable Logic Controller): For automated and precise control of machine functions.
Human Machine Interface (HMI): User-friendly interface for setting parameters.
Push-button controls: Basic operation for simpler machines.
Cutting Force/Tonnage: This is a crucial specification, indicating the maximum pressure the machine can exert. Common ranges include:
7 tons (for smaller, air-operated machines)
20-27 tons (common for hydraulic swing arm presses)
25-40 tons or more (for heavy-duty or beam presses)
Cutting Speed/Stroke Capacity: How quickly the machine can complete a cutting cycle (e.g., "in every 3 seconds").
Materials Compatibility: What types of materials the machine can effectively cut (e.g., leather, fabric, gasket material, plastic, paper, cardboard, foam, rubber, cork, etc.). Maximum material thickness is also a factor.
II. Working Area & Dimensions:
Working Area (Cutting Bed Size): The dimensions of the flat surface where the material and die are placed. This varies widely (e.g., 65 x 20 mm, 12 x 12 inches, 24 x 12 inches, 900 x 430 mm, 1600 x 470 mm, up to 1000 x 500 mm).
Cutting Head/Arm Width: The width of the cutting arm or beam that applies pressure (e.g., 370mm, 500mm, 610mm, 12" x 12", 12" x 24").
Cutting Plate/Punching Board Size: The size of the cutting surface beneath the die.
Daylight/Open Height: The maximum distance between the ram/cutting head and the table when the machine is open, allowing for material and die placement.
Maximum Stroke: The distance the cutting head travels down during a cut.
Overall Dimensions (LWH): The physical size of the machine (e.g., 900 x 820 x 1400mm, 1050 x 1000 x 1500mm).
III. Power & Mechanical Specifications:
Voltage: Typical operating voltage (e.g., 220V, 415V, 440V, often three-phase for industrial machines). Some smaller air-operated machines may not require electricity for cutting.
Motor Power: The power of the motor driving the hydraulic pump or other mechanisms (e.g., 1.1 kW, 1.5 kW, 2.2 kW, 3 HP, 10 HP).
Hydraulic Tank Capacity (for hydraulic machines): The volume of hydraulic oil the system holds (e.g., 50 Liters, 80 Liters).
Material of Construction: Typically mild steel or strong casting material for durability and quiet operation.
Weight: The overall weight of the machine (can range from 260 lbs for smaller models to 1400 kg or more for heavy-duty presses).
Hydraulic Components (Branded): Manufacturers often specify brands for critical components like hydraulic valves and pumps (e.g., Yuken).
Electronics Parts (Branded): Brands for electrical components (e.g., L&T, Schneider).
IV. Features & Safety:
Adjustable Stroke Control: Allows for precise control of the cutting depth.
Automatic Stroke End Setting: No adjustment needed when changing die heights.
Pressure Regulator: For fine-tuning cutting force.
Dual Safety Palm Buttons: Requires both hands to operate, ensuring operator safety. OSHA compliant.
Two-Hand Anti-Tie Down Air Logic Upgrade: Further enhances safety by preventing operators from tying down one button.
Overload Protection: Protects the machine from damage due to excessive force.
Energy-Saving Hydraulic System: Designed to consume less power.
Dynamic Braking System: Optimizes energy consumption and ensures effective braking.
Central Oil Supply System: For efficient lubrication and maintenance.
Ductile Cast Iron Body: Enhances durability and reduces noise.
Computerized/CNC: Some advanced models may have computerized controls for complex patterns.
When looking to purchase a clicker die-cutting machine, it's essential to consider your specific needs, the types of materials you'll be cutting, the required production volume, and your budget. Always verify the specifications with the manufacturer or supplier.
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